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Description of machine
Integrated Steel Fiber is a type of reinforcement material formed by bonding multiple steel fibers into a row-shaped structure through special processes.
Widely used in high-performance concrete projects, its core advantage lies in combining both dispersibility and integrity, which significantly enhances the tensile strength, crack resistance, and durability of concrete.
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Product Parameters
| Integrated steel fiber production line | |
| Speed | 80 to 100 meters per minute (50Hz), 6 to 8 tons per 10 hours |
| Fiber length | 25-60 mm |
| Diameter | 0.5-1.0 mm |
| Steel Fiber Shape | Straight, glued hook end, flat end, wavy, etc. |
| Power of rolling mill motor | 22 kW |
Machine details
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Multiple head pay-off machine The rolled steel wire is installed on the pay-off stand, and the tension control system is used to maintain uniform speed output of the steel wire to avoid processing deviations caused by uneven tension. | Straightening The released steel wire enters the straightening machine (multiple sets of upper and lower roller structures), where the curvature of the steel wire is corrected by roller extrusion to make it straight, providing a stable foundation for subsequent cutting and forming. |
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Gluing The steel wires are temporarily fixed by coating (e.g. spraying a small amount of adhesive), and then when mixed with concrete, the adhesive dissolves in water and the steel fibers are naturally dispersed. | Drying Dry the glued material. Use appropriate insulating heating materials to ensure no fire, no leakage, safe and reliable. |
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Traction structureThe traction wheel is driven by a motor and works in conjunction with the cutter to ensure that the steel fiber maintains linear motion during processing. The upper and lower double traction wheel design can adapt to steel fibers of different diameters by adjusting the wheel spacing. | End hook pressing and synchronous cuttingThe end hook pressing and synchronous cutting process uses a rotary die/hydraulic punch to bend the end of the wire 90°-120° to form a hook structure, and immediately uses a rotary blade cutting technology to cut it to the target length, effectively suppressing rebound deformation and ensuring the end anchoring accuracy and fiber size consistency. |
Our Services
1. We not only provide customers with excellent solutions, related equipment and perfect services for steel wire production lines, but also provide customers with free technical services for steel wire production lines.
2. If you are in the production of steel wire or have any questions about the steel wire production line, please feel free to contact us Our solution and quotation will be sent to you soon with your special requirements.
3. Welcome to visit our factory and wire drawing line.
4. Engineers who can serve overseas machinery, free training on how to install and use machines, online support.
5. The cost of continuing maintenance after the warranty period expires is low.
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